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Prestressed Concrete


Since concrete is weak in tension in normal reinforced concrete construction cracks develop in the tension zone at working loads and therefore all concrete in tension is ignored in design.
Prestressing involves inducing compressive stresses in the zone which will tend to become tensile under external loads. This compressive stress neutralizes the tensile stress so that no resultant tension exists, (or only very small values, within the tensile strength of the concrete). Cracking is therefore eliminated under working load and all of the concrete may be assumed effective in carrying load. Therefore lighter sections may be used to carry a given bending moment, and prestressed concrete may be used over much longer spans than reinforced concrete.
The prestressing force also reduces the magnitude of the principal tensile stress in the web so that thin-webbed I - sections may be used without the risk of diagonal tension failures and with further savings in self-weight.
The prestressing force has to be produced by a high tensile steel, and it is necessary to use high quality concrete to resist the higher compressive stresses that are developed.

There are two methods of prestressing concrete :
1) Pre-cast Pre-tensioned
2) Pre-cast Post-tensioned
Both methods involve tensioning cables inside a concrete beam and then anchoring the stressed cables to the concrete.


1) Pre-tensioned Beams

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Stage 1
Tendons and reinforcement are positioned in the beam mould.

Stage 2
Tendons are stressed to about 70% of their ultimate strength.

Stage 3
Concrete is cast into the beam mould and allowed to cure to the required initial strength.

Stage 4
When the concrete has cured the stressing force is released and the tendons anchor themselves in the concrete.


2) Post-tensioned Beams

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Stage 1
Cable ducts and reinforcement are positioned in the beam mould. The ducts are usually raised towards the neutral axis at the ends to reduce the eccentricity of the stressing force.

Stage 2
Concrete is cast into the beam mould and allowed to cure to the required initial strength.

Stage 3
Tendons are threaded through the cable ducts and tensioned to about 70% of their ultimate strength.

Stage 4
Wedges are inserted into the end anchorages and the tensioning force on the tendons is released. Grout is then pumped into the ducts to protect the tendons.


Loss of Prestress
When the tensioning force is released and the tendons are anchored to the concrete a series of effects result in a loss of stress in the tendons. The effects are :

  1. relaxation of the steel tendons
  2. elastic deformation of the concrete
  3. shrinkage and creep of the concrete
  4. slip or movement of the tendons at the anchorages during anchoring
  5. other causes in special circumstances , such as when steam curing is used with pre-tensioning.

Total losses in prestress can amount to about 30% of the initial tensioning stress.


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Last Updated : 12/01/02
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Email: david@childs-ceng.demon.co.uk